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SLUDGE HANDLING
ANA-BLOCK-M/T ™ (SLUDGE DIGESTER)
A sludge digester serves to stabilize and reduce the organic content of sludge through biological processes. This process, known as anaerobic digestion, takes place in a controlled, oxygen-free environment, allowing microorganisms to break down the organic matter in the sludge, producing biogas as a byproduct. The overall goal of the sludge digester is to reduce the volume of sludge, minimize odors, and convert waste into usable energy, thus enhancing the sustainability of the treatment process.
The digestion process begins when thickened waste sludge, which contains a high concentration of organic material, is pumped into the digester. The digester itself is typically a large, sealed tank designed to maintain anaerobic conditions. Inside, a diverse community of anaerobic bacteria works to decompose the organic matter. The conditions within the digester-such as temperature, pH, and retention time —are carefully controlled to optimize the activity of these microorganisms.
As the bacteria metabolize the organic material, they produce biogas, primarily composed of methane (CH4) and carbon dioxide (COz), as well as trace amounts of other gases. This biogas can be captured and utilized as a renewable energy source.
One of the significant advantages of using a sludge digester is the reduction of the sludge volume, typically by 30% to 50%. This volume reduction is essential for decreasing the amount of sludge that needs to be dewatered, transported, and disposed of, thereby lowering operational costs and environmental impact. Additionally, the stabilization of the organic matter minimizes odors and pathogens in the remaining sludge, making it safer for handling and disposal. The digestate, which is the solid material remaining after digestion, can undergo further processing, such as dewatering or composting, for beneficial reuse applications like land application as fertilizer or soil amendment.

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CHARACTERISTICS & ADVANTAGES

Volume reduction
Significantly decreases the amount of sludge that needs further handling or disposal.

Improved sludge quality
Produces stabilised, less odours, and safer biosolids.

Environmental benefit
Cuts greenhouse gas emissions and promotes resources recovery.

Energy recovery

Biogas can be captured and used as a renewable energy source.
Cost savings
Reduces disposal costs and may lower energy costs if biogas is utilised.
POLYMER PREPRARATION
A polymer preparation unit is a specialized system designed to prepare and condition polymer solutions that are used primarily in sludge treatment processes, such as thickening, dewatering, and sometimes in chemical conditioning. Polymers, which are long-chain organic molecules, act as flocculants. They help fine suspended solids in sludge aggregate into larger, denser flocs that settle more easily or can be efficiently dewatered.
The unit typically receives dry or liquid polymer and mixes it with water to achieve a consistent, homogeneous solution at the correct concentration. This often involves controlled dilution, thorough mixing, and sometimes aging to allow the polymer chains to fully hydrate. Proper preparation is critical because under-diluted or improperly hydrated polymer can reduce treatment efficiency, leading to poor sludge dewatering, higher water content in biosolids, or increased polymer consumption.
By ensuring a uniform and effective polymer solution, the preparation unit optimizes the downstream sludge handling processes, improves operational efficiency, reduces chemical costs, and helps the plant meet regulatory requirements for sludge disposal or further processing. Essentially, it transforms the raw polymer into a form that is ready to enhance solid-liquid separation in the treatment process.
CHARACTERISTICS & ADVANTAGES

Improved efficiency
The unit improves floc formation, making sludge dewatering more efficient and producing drier biosolids.

Reduces cost
Due to its efficiency, less polymer is needed to achieve the desired sludge consistency, loweering chemicalcosts and minimizing waste.

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